MELSERVO-J4
Direct Drive Motors
Direct Drive Motor Sizing Example 1. Selection criteria (1) Configurations
D T
Table mass
W D T
= 19 kg
Rotation table diameter Rotation angle per cycle
= 300 mm = 270 deg
q t 0
Positioning time = Within 0.45 s Acceleration/deceleration time t p = t psa = t psd = 0.125 s Operating cycle t f = 2.0 s Load torque T L = 0 N•m
Direct drive motor (DD motor)
(2) Direct drive motor speed N 0 = q × 60 360 (t 0 - t p - t s )
(4) Acceleration/deceleration torque Torque required during acceleration T Ma = (J L + J M ) × N 0 = 38.3 N•m 9.55 × t psa
60
= 200 r/min
= 270 × 360
(0.45 - 0.125 - 0.1) t s : settling time. Here assumed 0.1 s.
J M : moment of inertia of DD motor
Torque required during deceleration T Md = - (J L + J M ) × N 0 = -38.3 N•m 9.55 × t psd Torque required during acceleration/deceleration must be equal to or lower than the max. torque of the DD motor.
(3) Operating pattern
Speed [r/min]
200
(5) Continuous effective load torque T rms = T
0
Time [s]
Ma 2 × t psa + T L 2 × t c + T Md 2 × t psd
0.1
0.125 t psa
0.125 t psd
= 13.5 N•m
t f t c = t 0 - t s - t psa - t psd Continuous effective load torque must be equal to or lower than the rated torque of the DD motor.
t S
t 0 0.45
1 cycle
t f 2.0
2. Selecting direct drive motor (1) Moment of inertia of load J L = 1 × D T 2 8 × W
(6) Torque pattern
Torque [ N• m]
= 1 × (300 × 10 -3 ) 2 × 19 = 0.214 kg•m 2 8 (2) Torque required to accelerate/decelerate load T a = J L × ( 2 p × N 0 ) ÷ t p 60 = J L × N 0 60 × t p 2 p = 0.214 × 200 9.55 × 0.125 = 35.9 N•m (3) Select a direct drive motor Selection criteria
38.3
0
Time [s]
0.125
0.1 0.125 0.1
-38.3
2.0
(7) Result
Select the following: Direct drive motor: TM-RFM018E20 Servo amplifier: MR-J4-100B
Load torque during accel./decel. , Max. torque of DD motor Moment of inertia of load , J R × Moment of inertia of DD motor J R : Recommended load to motor inertia ratio Select the following direct drive motor to meet the criteria above. TM-RFM018E20 (rated torque: 18 N•m, max. torque: 54 N•m, moment of inertia: 149 × 10 -4 kg•m 2 )
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