SE Modicon M580 Brochure

Modicon M580 automation platform Safety Modicon M580 Safety redundant processors (HSBY)

Presentation

Presentation Overview

1

The Modicon M580 Safety is a Modicon M580 programmable automation controller (PAC) with embedded safety modules and functions; it is available as a standalone PAC or a redundant PAC (HSBY) . A redundant PAC (HSBY) is based on two identically configured CPUs linked to each other and to the same remote I/O network. A safety coprocessor is mandatory for dual execution; if one CPU stops communications, the other assumes control of the I/O system. It is based on Modicon X80 modules and the EcoStruxure Control Expert (1) environment: b Modicon M580 Safety CPU and coprocessor b Redundant safety power supplies b Safety local and remote I/O b Safety communications b Software libraries for process and machine safety Modicon X80 Safety modules are only compatible with the Modicon M580 Safety processor. In a high availability architecture (HSBY), it is not possible to place I/O and Expert modules in the local rack (together with a CPU). Architecture The Modicon M580 Safety PAC is a safety-related system certified by TÜV Rheinland. It ensures safe operation while optimizing costs. The Modicon M580 Safety processor allows a mix of architectures:

Modicon M580 Safety configuration with the full safety rack

2

3

4

b It manages both Safety and non-Safety applications. b Safety and Process control functions are separate. b It integrates Process and Machine safety functions.

SCADA

5

CPS 4002S

CPS 4002S

P58 4040S

P58 CPROS3

NOC 0321

CPS 4002S

CPS 4002S

P58 4040S

P58 CPROS3

NOC 0321

HMI

Modicon X80 drop

6

SDO 0802

CPS 4002S

CPS 4002S

CRA 31210

SDI 1602

SAI 0410

SRA 0405

DOM 3202

CPS 4022

CPS 4022

CRA 31210

NOS 0300

AHI 0812

DDI 3202

AMI 0810

DOM 3202

Protection relay

SDO 0802

CPS 4002S

CPS 4002S

CRA 31210

SDI 1602

SAI 0410

SRA 0405

DOM 3202

EtherNet IP

I/O Module

Modbus

Motor pro tection

7

Variable speed drive

Power meter

Distributed devices

Modicon M580 Safety redundant topology

Safety level Modicon M580 Safety improves system reliability thanks to a unique combination of built-in cybersecurity and safety features:

8

b Isolated safety memory cells b Online error code correction

b Security watchdog b Clock monitoring b Safety application executed in a dedicated core b Memory isolation helping to secure access to safety and non-safety memory b Safety memory different from the standard CPU Any failure in the standard application does not impact the safety application. Safety applications using the M580 Safety PAC comply with: b up to Safety Integrity Level 3 (SIL3) for Industrial Process Safety regarding IEC61508/IEC61511 b up to Category 4, Performance Level «e» (Cat.4/PLe) for Machine Safety regarding ISO13849 b up to SILCL3 for Machine Safety regarding IEC62061 b up to SIL4 for Railway Safety regarding EN50126/EN50128/EN50129. The Safety level is achieved by dual execution of the safety application, using both the BMEH58 p 040S processor and the BMEP58CPROS3 coprocessor. (1) Unity Pro software in earlier versions.

9

10

3/12